We are focused on providing custom cable and wiring solutions from the ground up, working closely with clients to design, manufacture, and test a wide variety of products to tackle any customer challenges while ensuring reliability in even the most rigorous conditions.
Rather than simply manufacturing from a supplied drawing, we provide comprehensive design services, including design reviews on existing drawings, as well as designing cables, harnesses, and assemblies from scratch for new projects or prototyping.
We are also dedicated to supplying high-quality products that can be trusted to function even in the most demanding environments – instead of batch testing, every single cable, harness, and assembly that leaves our facility undergoes a complete range of quality testing.
Cable Assemblies:
Our custom cable manufacturing capabilities cover a broad range of cable applications across several different industries; most wire sizes, termination/connector styles, insulation/overmolding/sealing styles, IP ratings, and lengths can be manufactured according to your needs:
- Cable types:
- Low-voltage power
- High-voltage power
- RF/Fiber optics
- Data/video (Ethernet, USB, D-sub, HDMI, etc)
- Coaxial
- Overmolded assemblies
- Circular connector
- Ribbon cables
- Sensor leads
- MIL-Spec
- Industries:
- Automotive
- Industrial
- Off-highway
- Aerospace
- Communications
- Marine
- OEM
Wire Harnesses:
We are a leading manufacturer of custom wire harness assemblies, with our capabilities covering a broad range of applications across several different industries; most wire sizes, termination/connector styles, insulation/overmolding/sealing styles, IP ratings, and lengths can be manufactured according to your needs:
- Automotive
- Industrial
- Off-highway
- Aerospace
- Communications
- Marine
- OEM
Electrical Enclosures/Assemblies:
Our custom electrical enclosure/assembly manufacturing capabilities cover a broad range of applications across several different industries; most wire sizes, termination/connector styles, insulation/overmolding/sealing styles, IP ratings, and assembly sizes can be manufactured according to your needs:
- Enclosure types:
- NEMA Type 1-12
- Junction boxes
- Wall-mount enclosures
- Industrial cabinets
- Control panels/push button enclosures
- Industries:
- Automotive
- Industrial
- Off-highway
- Aerospace
- Communications
- Marine
- OEM
Design Services:
In addition to our custom manufacturing services, we go above and beyond by providing engineering support to help improve your designs and ensure they fit your needs as efficiently as possible. Whether you are resupplying an existing design, or starting from square one on a new project or prototype, we will work with you to create new designs and identify areas of improvement, cost savings, error corrections, and supply chain issues on existing drawings. Our support goes well beyond the manufacturing stage to ensure proper integration with your entire project:
- Cable assembly/wire harness/electrical assembly design, including component sizing/selection and 3D routing
- Design reviews on existing drawings
- Long-term support for prototyping/new projects
Quality Assurance/Testing:
Every single assembly we deliver to our clients goes through a rigorous testing process to ensure quality, reliability, and compliance with any applicable standards; additionally, a full test report is provided with every build:
- Continuity/impedance/resistance
- Leakage/insulation resistance
- HiPot
- Pull force/crimp force
- Bend and flex
- Ingress protection (IP66/67/69, etc)
- Visual inspection